So let's see, and get to know all the details In many states of India like Madhya Pradesh, Punjab, Jharkhand, Green peas are produced, but its largest producing state Uttar Pradesh Produces 49% of the total produced peas It falls under the category of India's third most popular Rabi crop Peas are used in many dishes as well as fast food and snack items Thus along with their demand in household,
There is a
constant demand in restaurants, Dairy, caterers and canteens The availability
of fresh peas is limited to the winter season And the shelf life does not
exceed 3-4 days Here, freezing technology has emerged as the most effective
solution With its help, peas can be preserved for a long time, its original
taste & colour can be preserved,
Frozen peas have
reduced the gap between demand & supply Their availability in the market in
all seasons, have been ensured The moisture in the peas is dried with the help
of freezing They do not have to be peeled while using, which makes them
extremely easy to use.
If you are thinking of starting a new business,
Then the business
of frozen peas can be beneficial Along with this technique of freezing peas, We
will give all the necessary information related to this business through this Blog.
Frozen Peas Packaging Business
Green peas are used as raw material for the business of frozen peas Talking about the process of freezing peas,
Then from the farmers green peas are purchased and kept in the storage area It is then manually sent to the Depodder Where the peas are peeled off using the machine and its grains & peels are separated with the help of winnower and the peels from the conveyor belt are automatically taken out of the factory from where they are sent into the cowsheds.
Green Pea Processing
Peas are sent
from another conveyor belt to the washing machine Along with the washing
machine, there is a blower, which boils the water
After this the washing process takes place In which the peas are cleaned thoroughly with the help of froth After this the good grains are sent from the elevator to the blanching machine And the bad grains are manually thrown out In the blanching machine.
Green Pea Boiler Steam Temperature Requir
Steam is sent using a boiler It keeps its temperature between 85°C to 95°C Here boiling temperature should remain about 90° Celsius The blanching method controls enzymatic activities.
Green Pea Peel - Dry Process
Then the peas are sent to the chiller Where the temperature due to the water coming from the Ice Bank Tank Is about 4 ° to 5 ° Celsius Bacteria dies when they get into cold immediately from the scorching heat The grains of the peas are then dried by a fan Then the broken grains are separated with the vibrator machine And the big peas' grains are sent to the inspection belt, Where their quality is checked, that no grain is found spoiled If the peel is left, it is separated manually.
After this, it is then sent from the elevator belt to the vibrator Where the remaining broken grains are separated And these are sent in IQF i.e. individual quick freezer Whose temperature should be somewhat around -40 ℃ To keep the frozen peas in good condition for a long time,
It is necessary to keep such a low temperature Here these grains are weighed by filling them in gunny bags They are then transported to the chamber i.e. cold storage Which has a temperature of -25 ℃ And the product's temperature should be -18℃ Here the peas' grains are kept for 24 hours,
Then these are either manually or through machine are packed This packing is done in anti-room whose temperature is also around the temperature of cold storage After packing, frozen peas are again stored in cold storage From where they are sent for sale in the market as per requirement.
Frozen Peas Machines Area Manpower Requirement
You can start this business with about 10-15 workers If we talk about the area, so for this at least 4000 Sqft. area would be required.
Depodder
Winnower
Conveyor
Elevator
Washing Machine
Blower
Blanching Machine
Boiler
Chiller
Fan
Vibrator Machine
And Inspection
Belt
Frozen Industry's requirement is hotel, dhabba, wedding, ceremonies & export Everyone will eat the food, and the pea is the king of all.
Green Pea Packaging Profit Margin
Alright! In this 10-20% profit comes If I got a good deal, the hotels would be good, the dhabas would be fine If our work is going on in the smooth way, which is for a livelihood, Then its work will also go well Our country's Prime Minister, has given a new mantra during these Covid times Aatma Nirbhar Bharat .
Today we are moving in that direction only To my friends & acquaintances, I would like to say that you work for yourself, Make your own brand & make yourself stable Market is for everything & everything will sell.
Green Pea Packaging Business Requir Electric Load and Investment
For this entire business electric load of about 10-15kW will be required. All the figures that we have mentioned in this Blog Depends on your project size and the machines being used If you want to start this business with 10 Metric capacity machines,then the cost of these machines is about Rs. 34 lacs To start a business of frozen peas,
At least Rs. 38- 40 lacs of a capital investment has to be done Figures mentioned depend on whether you are using a fully automatic plant or a semi-automatic plant,
At the same time, if the market rate of your product is around Rs. 100/kgThen the production capacity mentioned in the Blog in the off season you can earn 18% gross profit margin For this business.
License Required
FSSAI
GST
UDYAM
And Trademark
license have to be taken necessarily To start this business the Central & State Governments' run subsidy & grant schemes you can also avail Due to the demand of green peas throughout the year, its business is extremely profitable In Aatma Nirbhar Bharat Mission's success you also contribute.